Hi folks.
Firstly, appologies for my absence but I've been incredibly busy doing things for a few people and haven't had much time to myself for the last few weeks. However, I've recently returned to the task of getting Mungo back into something resembling a working skidsteer.
Unfortunately it's going to take some work though, as poor old Mungo is in a *lot* worse shape than I previously thought.
Some details. The machine is currently stripped down to an almost bare chassis, and while I've been able to learn a few things about it I'm still largely in the dark about where and when it was built. The original owner claimed it was made in New Zealand but there are nothing to support that, and my best guess is that it was made some time in the mid 1980's going by the July 1984 date stamped on the hydraulic pump. Aside from that I can tell you that it's fitted with an Isuzu C-240 diesel engine, an Eaton hydrostatic transmission, a Salami hydraulic pump and a pair of Danfoss OMT drive motors.
The drive layout is somewhat unique in that each motor has a dual row sprocket with a seperate chain running to each wheel. Fairly handy I guess, as if you snap a chain you still have drive to one wheel on that side.
The good news is that the engine is in great shape, and the transmission, pump and drive motors all seem to work well. The bad news is that the chassis is terribly sad and needs a lot of repair.
The machine appears to have been dropped *hard* on it's left hand side, and judging by the amount of repaired damage I'd say it fell a long way (like off the side of a truck) as both axle housings had been snapped off the left side of the chassis. Both axle flanges had also been broken off the ends of both left hand axles. The bucket jaw (it's a 4 in 1) had been snapped clean off through it's hinge (It's 1 inch thick at that point), The boom has been pushed hard over onto the body on the left (it actually rubs against the body when lowered down) and the centre support in the middle of the boom just above the lower bucket pins had been broken away on both sides. Oh, and right hand bucket pivot ram mounting point had been snapped off too.
Just when you think all that is enough there is the maintenance issue which is basically it never had any

Unfortunately, the previous owners treated the thing with absolutely zero respect, and the only attention it seemed to ever get was a tough of the welder when they broke it. For example, rather than replace the pins and bushes when they got so slack you could see half an inch of daylight between them, they welded large washers over the ends of the bush weldments to stop the pins falling out. The ROPS obviously had no side protection when the thing was originally built, so they welded a sheet of gridmesh to each side top and bottom which meant the ROPS could no longer be flipped back for maintenance (like, they cared about that). They broke various wheel studs over the years and rather than spend 5 bucks on a new stud they'd shove a bolt through the hole and weld the head onto the back of the axle flange, dripping weld slag down onto the axle seal and shaft damaging both in the process. The bucket bolts on with a couple of large bolts down low on each side, and rather than listed to it rattle as the bolts came loose they just decided to weld it to the front member.
And on and on it went. I could rant on for hours, but you get the picture. It's pretty sad, and it annoys me how people can abuse equipment to such a degree. Still, it's become a huge learning curve for me. In the short time I've owned it I've learned enough about skid steer machines to know that I should never have looked twice at this thing. However all is not lost, and Mungo will live to fight another day.
The machine is currently dismantled and I've got quite a bit of work to do (and far more than I ever imagined). I spent this afternoon cutting a new keyway in the left hand front axle and sprocket to repair the broken one, and I have a bearing repair to do on the left hand rear axle. The right side is fine. The engine and trans can go back in when I've fixed the leaks and worked out where I can remotely mount the engine's oil flter to (it's next to impossible to change with the engine in place), and the siz broken engine mounts are being replaced with those from a series 2 Land Rover.
Every pin needs to be replaced, as does every bush, and making all those will keep me busy for some time. A couple of rams need new seals, the thing can do with a coat of paint and new sides that can be unbolted from the frame, some lights and mirrors, and then I'll be about ready to do the small jobs I thought would be all I needed to do (like make an overhead console for the gauges and fit a reversing camera).
Even though this thing is an "odd-ball" machine, so far I haven't got to the point of finding anything difficult to obtain, apart from tyres. The tyres desperately need to be replaced, but they're an odd size that no one seems to stock anymore. The tyres on it are Bridgestone "Fast Grip" in 33x12.5-15, and it's the 15 inch diameter of the rims that's making things difficult. I can buy 16.5's almost anywhere pretty cheap, but as soon as you ask for 15 inch tyres people look at you as if you're off your nut. It has 8 stud wheels, and I thought of simply replacing the wheels and tyres from an 8 stud Bobcat or similar, but just to keep up the average and make like difficult this thing has a 7 inch bolt spacing and Bobcats use an 8 inch one I believe. (Actually, if anyone could confirm that I'd be grateful).
Well, I've ranted enough. I've created an album called "Mungo" and pasted a few pictures in there so you guys can see what a "home built" skid steer looks like and know what to run away from if you see one in the flesh

http://www.skidsteerforum.com/DesktopDefault.aspx?tabid=52&gallerypage=0&path=Mungo
Oh, one last curiosity. The thing was fitted with a handbrake, and when I drove it I tried it but it didn't work. "Ah well, don't need it anyway" I thought at the time, and the previous owner said it never worked in all the years he owned it either. Later when I was dismatling the machine I could see the cables run off towards the rear, and while pulling on the handle caused some movement nothing seemed to operate. Later when I lifted out the engine I found out why. Lying under the engine's sump were the threaded ends of the handbrake cables that had never been connected to anything since day one, and there was nothing in the machine for them to be connected to.
I dunno. I scratched my head over that one too

Happy Easter everyone,
Regards,
Darren.