I too don't understand why your sales dood said that you shouldn't over size the valve, there really is no reason why having more flow available through the valve would be a bad thing. Having a restriction is an issue though, it causes heat.
Thanks for the replies.
I understand what you are suggesting SR. What I meant by "jumpy" was referring more to the fact that if the spool travel limits flow from 0 to 25 GPM, then it will reach 7 GPM in about 1/3 the full travel so if nothing else were changed, then the hand levers could be touchy in the center, then have no effect for the remaining 2/3 of the travel. However as you say, I
could change the levers such that the full travel of them only moves the spool 1/3 (or whatever) each side of center. I
am probably overthinking it. But at this point, since I'm changing the valve completely, if I just choose a valve with the correct parameters first then it would eliminate later operations only made necessary by choosing the "wrong" one first. One thing I'm certain of is that I would rather overthink it than underthink it (did I just make up a new word there?). I've done the underthinking plenty too many times before. It just seems like here
at the start of the project is a good time for me to make an effort to learn something which will help to gurantee success, and maybe even improve on the original if that is possible.
One thing I find useful in engineering something is to make up a thought experiment by imagining a huge extreme and considering the possible effects. So if I have a pump with 5 GPM max output and a valve with 100 GPM max flow, then the control around center would certainly be touchy, i.e. difficult to feather. This negative effect would persist to decreasing amounts as you approach some kind of "ideal" sized valve, then as you went past it to the too-small range, the valve would have restriction problems, with heat being generated and control problems of a different sort too.
So there should be some kind of range around the "perfect" size valve which will still work fine. That's all I'm trying to figure out. This range might be 1X the pump flow or 5X the pump flow. I don't know.
I
have done more digging and calling. For what it's worth, I will relay to the forum that I found three internet papers that mentioned that it is common for engineers to oversize a valve. And by that I don't mean it's considered "good practice" to oversize a valve but that a better sizing
could have been done, but for fear of going too small an engineering choice is made to choose "too large" because the valve can still be made to function with other adjustments. So it could be said that though mabe not
best, it is indeed
better to oversize a valve to avoid problems that undersizing would create, then compensate later to make it function. If you don't have the time, $$ and equipment to R&D every choice but you can get close on paper, then that actually seems reasonable to me.
From the calls I have made to valve supplier tech departments this week, it appears that for my purpose a 12GPM valve should work well and not cause problems. This is what was recommended, and I got groans from these guys when I said I was considering 24 or 25 GPM valves. Note that my current valve is 20GPM so those others, which somewhat surprisingly were the next step up that I could find, are reaching out even further.
I'm starting to feel more ready to pull the trigger, but I'm sure you all know the feeling when you are getting info from two opposing ends of the spectrum. I still feel a little like the knot in the center of a tug-of-war rope (OK that's exxagerated, but still).
I'm going to sit down tomorrow, write some stuff down and lay out a solid priority list for what I want to do to this machine just to make sure I'm not jumping the gun. What I'm kind of trying to do here is to think through a little toward my end goal and modify things here at the beginning in such a way that I don't get bit in the arse later because I screwed up 5 links earlier in the chain. I'm sure this won't be put off though because there are so many things I want to be able to do with this machine that depend on having auxiliary hydraulics. On thing I want to do pretty early-on (for instance) is to build a solid framed cage to keep the soft-headed operator from having a really bad day. So that will be happening pretty soon too.
So for what this is worth, this is what I'm considering now:
(link)
With this I can choose the configuration, so I can have a float spool, and I can add one or more to the stack later if I dream up some other goofy idea or just need to change something. That might be good for a novice like me.