I'm moving forward on the 2' ball arms. I got two couplers, two 36" lengths of 2" x 2" square steel tube (1/4" wall) and I just happened to have two 2" balls. The plan is to cut a wedge out of the 36" lengths at the middle. Leaving just one wall un-cut, heat and bend to form the right angle arm. I'll weld the joints and weld in the wedge as a stiffener. Then trim the ends for an exact fit on the hoe and coupler. I thought about bolting the fabricated arms to the hoe but I think welding will be much stronger than bolts in tapped holes. I don't think there's any access to the inside of the structure for nuts. Regarding the Lifemaster tires... I like the grip and tread pattern but oddly they turned out to be 1" larger OD than the rears (even being the same 16.5 x 12). The rears are Sampsons that came with the machine, they have a heavier lug pattern and priced out more expensive than the Solideal. Lesson learned... always check the specifications on tires before mixing fronts and rears.
First, I'm a novice welder and much of what your about to see will appear to be quite ugly (especially to expert welders). However, I learn quickly from my mistakes and appreciate helpful advise. So I started Thursday evening cutting the 2" square tube.
Then taking that to the bench, heating and bending.
That bend fractured and was only useful to keep the two segments aligned for welding. The next piece I actually just cut in half.
I proceded to weld those pieces and used the wedge as a stiffener.
The position where these arms needed to be welded on the Backhoe attachment is obstructed by the operators footrest so using a mini-grinder (sorry, no cutting torch), I made notches.
My first attempt at welding the arms was not so good. I wasn't using the correct rod at the right amperage and I didn't have a large enough clamp. I will show how the positioning turned out. It took several attempts to determine the exact placement using tack welds. To compound the difficulty, the boom and tilt cylinders leak down slowly as your aligning and measuring. Also, getting the 2" balls tightened requires some real gymnastics with a large socket wrench.
So Saturday mornings's welding lasted about two bites with the hoe when the welds busted. Again, novice welder making mistakes. So, with renewed interest and vigor, I got up Sunday morning, purchased heavier rods and big clamps. This time I'm getting good penetration and much fatter beads. Everything lined up well and here's what I ended up with.
And here's how it attaches.
I was able to work the hoe along a fence line for a half hour or so and the welds are holding. I do think I'm going to reinforce the footrest area with some angle iron though. I think that will greatly increase the strenght. When your swinging the boom there's a lot of force pitching the attachment. I'll probably also add some gusset plates on the right angles of the arms too.