If you don't want to cut the chain, do as antfarmer said, put the sprocket and chain on as you push the axle through.
As for the seal, the two picec axles are much easier, no need for a tool to install them. Before removing the axle, loosen the bolt a few turns, install to bottle jacks either side of the hub and pump them up. Hit the head of the bolt with a large hammer to get the taper to crack. Remove the internal bolt and use a bottle jack to pull the axle out.
Check out the pictures here: http://users.tpg.com.au/tazza_/751/
It shows some pictures of when i worked on a chain case. Mostly how to remove the axles.