2040 axle seal

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Mustang Guy

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Apr 12, 2016
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I have a 2000 2040 with 1,300+ hrs. and I'm halfway through a project when I noticed oil coming from the left front axle seal. At first glance it looks like a pretty involved procedure to replace the seal. Any idea how long it would take someone with an average mechanical skill set to perform this? Any suggestions before I dig into it?
 
No idea on time, the biggest hurdle can be having or being able to make tools to do the job. I have a lathe, so i can make seal installation tools if needed.
Can you remove the axle hub on your machine? or is it welded so you need to remove the entire axle? If you can just remove the hub, hopefully the seal is right there and easily removed and replaced.
 
No idea on time, the biggest hurdle can be having or being able to make tools to do the job. I have a lathe, so i can make seal installation tools if needed.
Can you remove the axle hub on your machine? or is it welded so you need to remove the entire axle? If you can just remove the hub, hopefully the seal is right there and easily removed and replaced.
I haven't even blocked it up yet, let alone remove a tire, so I don't even know if the bearings are bad too. The service manual I have says the axle is all one piece, and the chain sprocket is held onto it with a large nut inside the chaincase. There is supposed to be an access cover for that nut on the inside of the chaincase but I don't see it. Guess I'll have to drain the oil and remove the large access cover on the outside to see what I have. Thanks.
 
I haven't even blocked it up yet, let alone remove a tire, so I don't even know if the bearings are bad too. The service manual I have says the axle is all one piece, and the chain sprocket is held onto it with a large nut inside the chaincase. There is supposed to be an access cover for that nut on the inside of the chaincase but I don't see it. Guess I'll have to drain the oil and remove the large access cover on the outside to see what I have. Thanks.
Update: In order to change/replace the axle seal you have to drain the chaincase, remove the side cover and the inside cover to access the axle nut, and drop the chains. The axle slides out through the sprockets. There is also an external seal guard that is clamped over the non-removable hub (bearing housing) four 3/8 bolts each. As it turns out in my case the chaincase was so full of hydraulic oil from a slow leak in a motor that it was being pushed back out through the seal. I drained off about 8 gallons of oil which brought the level down to normal. Now I know that whenever I have to add hydraulic oil, I have to check the chaincase oil level too. So the leaking motor seal is probably not going to be repaired on my watch.
 
Update: In order to change/replace the axle seal you have to drain the chaincase, remove the side cover and the inside cover to access the axle nut, and drop the chains. The axle slides out through the sprockets. There is also an external seal guard that is clamped over the non-removable hub (bearing housing) four 3/8 bolts each. As it turns out in my case the chaincase was so full of hydraulic oil from a slow leak in a motor that it was being pushed back out through the seal. I drained off about 8 gallons of oil which brought the level down to normal. Now I know that whenever I have to add hydraulic oil, I have to check the chaincase oil level too. So the leaking motor seal is probably not going to be repaired on my watch.
Sounds like it's a big job like earlier model Bobcat machines, the axle needed to come out. Remove the chain/sprocket inside, slide the axle out, replace seal, put it back together.
Depending on the setup of the motor, it may nt be the motor seal leaking, but the carrier that the motor mounts to. Bobcat machines have a seal on a shaft that the motor bolts to, this leaks allowing charge pressure to push oil past and into the chain case. Easier repair than pulling the motor down and re-sealing it.
If it's a slow leak, just keep draining when needed if you don't want to tackle another repair just yet.
 
Sounds like it's a big job like earlier model Bobcat machines, the axle needed to come out. Remove the chain/sprocket inside, slide the axle out, replace seal, put it back together.
Depending on the setup of the motor, it may nt be the motor seal leaking, but the carrier that the motor mounts to. Bobcat machines have a seal on a shaft that the motor bolts to, this leaks allowing charge pressure to push oil past and into the chain case. Easier repair than pulling the motor down and re-sealing it.
If it's a slow leak, just keep draining when needed if you don't want to tackle another repair just yet.
Yes, it's definitely a slow leak. It's probably been a year since I checked it last when I replaced a badly leaking brake release cylinder, which I thought was the source of my excessive oil. I'll keep a closer watch on it now and check it about every 25 hours or so. This unit will probably go up for sale or trade in the future because I want a compact articulated loader anyway. Thanks for your insight.
 
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