2004 S300 Fuel Sender Replacement

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BruteForece

Member
Joined
Apr 22, 2024
Messages
5
City & State/Province
Kansas
Have a 2004 S300 with SJC controls and needed to replace the fuel sender unit. Got tired or the low fuel beeping every few minutes.

This was actually a lot simpler than I thought it was going to be with the correct size of socket, 1 5/8" in my case. Took longer to remove the dirt chunks from the top of the tank.
On the S300, the fuel sender unit can be accessed from the upper left side access panel of the machine. You can see it from the right side, with air con and hoses, couldn't fit my arm in there.
You are working somewhat blind and shoulder deep as the sendor is down in there a ways.
The electrical connection is straight forward to remove.
Was then able to slip the socket on and remove it. The issue I had was when pulling the old sender out, the cap and float connection came apart and the float/rod portion fell back into the fuel tank. Guess it will just have to stay in there.
Installing the new sender went without a hitch, and now I have a functioning fuel gauge.

Hope this helps someone else out.
 

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  • 02_Fuel_Sender Location_Right Side.jpg
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  • 03_Fuel_Sender Location_with_Socket_Right Side.jpg
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Hi there i also have the s300 but not able to locate the fuel sending unit. Is it possible if you can give me some reference from where to access it. Thanks
 
Hi there i also have the s300 but not able to locate the fuel sending unit. Is it possible if you can give me some reference from where to access it. Thanks
 
Hi there i also have the s300 but not able to locate the fuel sending unit. Is it possible if you can give me some reference from where to access it. Thanks
Here is a link to the parts catalog. The schematic show where the fuel sensor is in the tank:

They are not easy to reach. You pretty much have to change it by feel unless you can set up a remote camera.
 
Hi there i also have the s300 but not able to locate the fuel sending unit. Is it possible if you can give me some reference from where to access it. Thanks
You'll need to raise the loader/lift arms all the way up, put the safety stop on the cylinder. Then you can remove the left hand side access panel, circled in the attached picture.
 

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