Injection timing ?!? Help me...

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Jball

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Joined
May 2, 2015
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I have a mid nineties 853h. There was a small fuel leak from the fuel injection pump so I thought I would fix it. ???? Help me dear lord what have I done. So like any red blooded American man I neglected to read the manual section on removing the pump. Pshaw, Who needs a manual right? Umm... This guy apparently. So, I didn't really pay attention to where the engine was (cylinder one should be TDC) when I removed it. I had it rebuilt and realized the mess I was in when I went to reinstall it. I consulted the manual. Oh hindsight, you fickle girl. the instructions say to position the engine and the use a dial caliper tool to set the pump. The problem is I can't find which port should be aligned. So, I took the left cover off so I could align the timing marks. Marks aligned, reassembled, Bob's your uncle! Hmm, I guess I don't have an uncle named Bob. It won't start. Turns over and I get smoke out of the stack, but where's there's smoke there's not always fire. So I suspect that I have the wrong port on the pump aligned. In other words I'm either 90, 180 or 270 degrees out of time. I could take it apart again and advance the engine then try it again but I potentially could have to do that three times. I am hoping that someone here can save me the first two tries. And just tell me what I should be doing. Any takers?
 
I have never had to do this before, hopefully somone will pop their nose in to tell you what to do.
If you need to find TDC on cylinder 1, you can always take the valve cover off and find what set of valves are rocking at tdc on the timing marks to know that is cylinder one.
 
been there done that. refresh me eng make and model. pump model. and yes sent me around the block too? but got it done
 

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