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Attaching a 709 backhoe to a 843 Bobcat
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<blockquote data-quote="HanSolo" data-source="post: 66520" data-attributes="member: 7905"><p>First, I'm a novice welder and much of what your about to see will appear to be quite ugly (especially to expert welders). However, I learn quickly from my mistakes and appreciate helpful advise. So I started Thursday evening cutting the 2" square tube.</p><p><img src="http://i1336.photobucket.com/albums/o644/trscca12re/20130606_200619_zpsec6eadac.jpg" alt=" photo 20130606_200619_zpsec6eadac.jpg" class="fr-fic fr-dii fr-draggable " style="width: 754px; height: 565px" /></p><p>Then taking that to the bench, heating and bending.</p><p><img src="http://i1336.photobucket.com/albums/o644/trscca12re/20130606_201617_zpse6411826.jpg" alt=" photo 20130606_201617_zpse6411826.jpg" class="fr-fic fr-dii fr-draggable " style="width: 506px; height: 675px" /></p><p>That bend fractured and was only useful to keep the two segments aligned for welding. The next piece I actually just cut in half.</p><p>I proceded to weld those pieces and used the wedge as a stiffener.</p><p><img src="http://i1336.photobucket.com/albums/o644/trscca12re/20130608_071723_zpsb6418a98.jpg?t=1370812597" alt=" photo 20130608_071723_zpsb6418a98.jpg" class="fr-fic fr-dii fr-draggable " style="width: 754px; height: 565px" /></p><p>The position where these arms needed to be welded on the Backhoe attachment is obstructed by the operators footrest so using a mini-grinder (sorry, no cutting torch), I made notches.</p><p><img src="http://i1336.photobucket.com/albums/o644/trscca12re/20130608_083842_zps82d58774.jpg?t=1370812588" alt=" photo 20130608_083842_zps82d58774.jpg" class="fr-fic fr-dii fr-draggable " style="width: 754px; height: 565px" /></p><p>My first attempt at welding the arms was not so good. I wasn't using the correct rod at the right amperage and I didn't have a large enough clamp. I will show how the positioning turned out. It took several attempts to determine the exact placement using tack welds. To compound the difficulty, the boom and tilt cylinders leak down slowly as your aligning and measuring. Also, getting the 2" balls tightened requires some real gymnastics with a large socket wrench.</p><p><img src="http://i1336.photobucket.com/albums/o644/trscca12re/20130608_083851_zps529c13ac.jpg?t=1370812578" alt=" photo 20130608_083851_zps529c13ac.jpg" class="fr-fic fr-dii fr-draggable " style="width: 754px; height: 565px" /></p><p>So Saturday mornings's welding lasted about two bites with the hoe when the welds busted. Again, novice welder making mistakes. So, with renewed interest and vigor, I got up Sunday morning, purchased heavier rods and big clamps. This time I'm getting good penetration and much fatter beads. Everything lined up well and here's what I ended up with.</p><p><img src="http://i1336.photobucket.com/albums/o644/trscca12re/20130609_160041_zps2695ab1e.jpg?t=1370812547" alt=" photo 20130609_160041_zps2695ab1e.jpg" class="fr-fic fr-dii fr-draggable " style="width: 506px; height: 675px" /></p><p>And here's how it attaches.</p><p><img src="http://i1336.photobucket.com/albums/o644/trscca12re/20130609_155947_zpsc522ada4.jpg?t=1370812557" alt=" photo 20130609_155947_zpsc522ada4.jpg" class="fr-fic fr-dii fr-draggable " style="width: 754px; height: 565px" /></p><p>I was able to work the hoe along a fence line for a half hour or so and the welds are holding. I do think I'm going to reinforce the footrest area with some angle iron though. I think that will greatly increase the strenght. When your swinging the boom there's a lot of force pitching the attachment. I'll probably also add some gusset plates on the right angles of the arms too.</p><p><img src="http://i1336.photobucket.com/albums/o644/trscca12re/20130609_155907_zps91fb239d.jpg?t=1370812568" alt=" photo 20130609_155907_zps91fb239d.jpg" class="fr-fic fr-dii fr-draggable " style="width: 506px; height: 675px" /></p></blockquote><p></p>
[QUOTE="HanSolo, post: 66520, member: 7905"] First, I'm a novice welder and much of what your about to see will appear to be quite ugly (especially to expert welders). However, I learn quickly from my mistakes and appreciate helpful advise. So I started Thursday evening cutting the 2” square tube. [IMG width="754px" height="565px" alt=" photo 20130606_200619_zpsec6eadac.jpg"]http://i1336.photobucket.com/albums/o644/trscca12re/20130606_200619_zpsec6eadac.jpg[/IMG] Then taking that to the bench, heating and bending. [IMG width="506px" height="675px" alt=" photo 20130606_201617_zpse6411826.jpg"]http://i1336.photobucket.com/albums/o644/trscca12re/20130606_201617_zpse6411826.jpg[/IMG] That bend fractured and was only useful to keep the two segments aligned for welding. The next piece I actually just cut in half. I proceded to weld those pieces and used the wedge as a stiffener. [IMG width="754px" height="565px" alt=" photo 20130608_071723_zpsb6418a98.jpg"]http://i1336.photobucket.com/albums/o644/trscca12re/20130608_071723_zpsb6418a98.jpg?t=1370812597[/IMG] The position where these arms needed to be welded on the Backhoe attachment is obstructed by the operators footrest so using a mini-grinder (sorry, no cutting torch), I made notches. [IMG width="754px" height="565px" alt=" photo 20130608_083842_zps82d58774.jpg"]http://i1336.photobucket.com/albums/o644/trscca12re/20130608_083842_zps82d58774.jpg?t=1370812588[/IMG] My first attempt at welding the arms was not so good. I wasn't using the correct rod at the right amperage and I didn't have a large enough clamp. I will show how the positioning turned out. It took several attempts to determine the exact placement using tack welds. To compound the difficulty, the boom and tilt cylinders leak down slowly as your aligning and measuring. Also, getting the 2” balls tightened requires some real gymnastics with a large socket wrench. [IMG width="754px" height="565px" alt=" photo 20130608_083851_zps529c13ac.jpg"]http://i1336.photobucket.com/albums/o644/trscca12re/20130608_083851_zps529c13ac.jpg?t=1370812578[/IMG] So Saturday mornings's welding lasted about two bites with the hoe when the welds busted. Again, novice welder making mistakes. So, with renewed interest and vigor, I got up Sunday morning, purchased heavier rods and big clamps. This time I'm getting good penetration and much fatter beads. Everything lined up well and here's what I ended up with. [IMG width="506px" height="675px" alt=" photo 20130609_160041_zps2695ab1e.jpg"]http://i1336.photobucket.com/albums/o644/trscca12re/20130609_160041_zps2695ab1e.jpg?t=1370812547[/IMG] And here's how it attaches. [IMG width="754px" height="565px" alt=" photo 20130609_155947_zpsc522ada4.jpg"]http://i1336.photobucket.com/albums/o644/trscca12re/20130609_155947_zpsc522ada4.jpg?t=1370812557[/IMG] I was able to work the hoe along a fence line for a half hour or so and the welds are holding. I do think I'm going to reinforce the footrest area with some angle iron though. I think that will greatly increase the strenght. When your swinging the boom there's a lot of force pitching the attachment. I'll probably also add some gusset plates on the right angles of the arms too. [IMG width="506px" height="675px" alt=" photo 20130609_155907_zps91fb239d.jpg"]http://i1336.photobucket.com/albums/o644/trscca12re/20130609_155907_zps91fb239d.jpg?t=1370812568[/IMG] [/QUOTE]
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Attaching a 709 backhoe to a 843 Bobcat
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