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440B Engine Tansplant Update
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<blockquote data-quote="SkidRoe" data-source="post: 31340" data-attributes="member: 3290"><p>Here are the pictures from Day 2:</p><p>Another test fitting: the pump plate is semi-complete.</p><p><img src="http://i851.photobucket.com/albums/ab73/SkidRoe/100_0386.jpg?t=1262524748" alt="100_0386.jpg picture by SkidRoe" class="fr-fic fr-dii fr-draggable " style="width: 600px; height: 450px" /></p><p>Marking the holes to attach the new pump plate to the original one. I welded captive nuts to the new plate, as they would be just about impossible to get to.</p><p><img src="http://i851.photobucket.com/albums/ab73/SkidRoe/100_0387.jpg?t=1262525001" alt="100_0387.jpg picture by SkidRoe" class="fr-fic fr-dii fr-draggable " style="width: 600px; height: 450px" /></p><p>The location of the oil filter would also be nearly inpossible to get to, so I made a set of adapters to allow it to be remote mounted.</p><p><img src="http://i851.photobucket.com/albums/ab73/SkidRoe/100_0388.jpg?t=1262525142" alt="100_0388.jpg picture by SkidRoe" class="fr-fic fr-dii fr-draggable " style="width: 600px; height: 450px" /></p><p>Engine in again, pulley installed. The stock pulley was a 6.25", the new one is a 6.5". I will be installing a shorter belt. The crankshaft is about 1" lower, moving it closer to the tensioner, and makes the stock belt too long.</p><p><img src="http://i851.photobucket.com/albums/ab73/SkidRoe/100_0411.jpg?t=1262525336" alt="100_0411.jpg picture by SkidRoe" class="fr-fic fr-dii fr-draggable " style="width: 600px; height: 450px" /></p><p>I removed the ignition switch box that came with the new engine and simplified the wiring. With a little adaptation, the original Bobcat wiring will interface nearly seamlessly. I am going to install a Flat 4 trailer connector in the interface between the engine and the machine, as I want the engine to come out easily for servicing, particularily setting the valves and changing the sparkplug on the forward cylinder. The oil filter will be mounted in the rear right corner of the engine bay.</p><p><img src="http://i851.photobucket.com/albums/ab73/SkidRoe/100_0391.jpg?t=1262525539" alt="100_0391.jpg picture by SkidRoe" class="fr-fic fr-dii fr-draggable " style="width: 600px; height: 450px" /></p><p>With the ignition switch box out of the way, I could now see how far away I am from getting the rear door to close. There was basically just enough room for me to stick the camera lense in to get this picture. The only thing holding it up is the tailpipe. You would almost think that this engine was made to fit this application.</p><p><img src="http://i851.photobucket.com/albums/ab73/SkidRoe/100_0390.jpg?t=1262525845" alt="100_0390.jpg picture by SkidRoe" class="fr-fic fr-dii fr-draggable " style="width: 600px; height: 450px" /></p><p>Another beauty of digital cameras: They can go where your head can't!! I snapped the next two pictures to check out the clearance on the front side of the engine and see how much clearance there was for the oil filter lines. The piece of rubber trim on the firewall will be notched to clear the spark plug boot. The fuel line connection was pretty straight forward. Tons of room for the oil filter lines.</p><p><img src="http://i851.photobucket.com/albums/ab73/SkidRoe/100_0410.jpg?t=1262526139" alt="100_0410.jpg picture by SkidRoe" class="fr-fic fr-dii fr-draggable " style="width: 600px; height: 450px" /></p><p><img src="http://i851.photobucket.com/albums/ab73/SkidRoe/100_0406.jpg?t=1262526437" alt="100_0406.jpg picture by SkidRoe" class="fr-fic fr-dii fr-draggable " style="width: 600px; height: 450px" /></p><p>Just need to connect the oil filter and the wiring, and it should be ready to fire up. Still figuring out the throttle linkage....</p></blockquote><p></p>
[QUOTE="SkidRoe, post: 31340, member: 3290"] Here are the pictures from Day 2: Another test fitting: the pump plate is semi-complete. [IMG width="600px" height="450px" alt="100_0386.jpg picture by SkidRoe"]http://i851.photobucket.com/albums/ab73/SkidRoe/100_0386.jpg?t=1262524748[/IMG] Marking the holes to attach the new pump plate to the original one. I welded captive nuts to the new plate, as they would be just about impossible to get to. [IMG width="600px" height="450px" alt="100_0387.jpg picture by SkidRoe"]http://i851.photobucket.com/albums/ab73/SkidRoe/100_0387.jpg?t=1262525001[/IMG] The location of the oil filter would also be nearly inpossible to get to, so I made a set of adapters to allow it to be remote mounted. [IMG width="600px" height="450px" alt="100_0388.jpg picture by SkidRoe"]http://i851.photobucket.com/albums/ab73/SkidRoe/100_0388.jpg?t=1262525142[/IMG] Engine in again, pulley installed. The stock pulley was a 6.25“, the new one is a 6.5“. I will be installing a shorter belt. The crankshaft is about 1“ lower, moving it closer to the tensioner, and makes the stock belt too long. [IMG width="600px" height="450px" alt="100_0411.jpg picture by SkidRoe"]http://i851.photobucket.com/albums/ab73/SkidRoe/100_0411.jpg?t=1262525336[/IMG] I removed the ignition switch box that came with the new engine and simplified the wiring. With a little adaptation, the original Bobcat wiring will interface nearly seamlessly. I am going to install a Flat 4 trailer connector in the interface between the engine and the machine, as I want the engine to come out easily for servicing, particularily setting the valves and changing the sparkplug on the forward cylinder. The oil filter will be mounted in the rear right corner of the engine bay. [IMG width="600px" height="450px" alt="100_0391.jpg picture by SkidRoe"]http://i851.photobucket.com/albums/ab73/SkidRoe/100_0391.jpg?t=1262525539[/IMG] With the ignition switch box out of the way, I could now see how far away I am from getting the rear door to close. There was basically just enough room for me to stick the camera lense in to get this picture. The only thing holding it up is the tailpipe. You would almost think that this engine was made to fit this application. [IMG width="600px" height="450px" alt="100_0390.jpg picture by SkidRoe"]http://i851.photobucket.com/albums/ab73/SkidRoe/100_0390.jpg?t=1262525845[/IMG] Another beauty of digital cameras: They can go where your head can't!! I snapped the next two pictures to check out the clearance on the front side of the engine and see how much clearance there was for the oil filter lines. The piece of rubber trim on the firewall will be notched to clear the spark plug boot. The fuel line connection was pretty straight forward. Tons of room for the oil filter lines. [IMG width="600px" height="450px" alt="100_0410.jpg picture by SkidRoe"]http://i851.photobucket.com/albums/ab73/SkidRoe/100_0410.jpg?t=1262526139[/IMG] [IMG width="600px" height="450px" alt="100_0406.jpg picture by SkidRoe"]http://i851.photobucket.com/albums/ab73/SkidRoe/100_0406.jpg?t=1262526437[/IMG] Just need to connect the oil filter and the wiring, and it should be ready to fire up. Still figuring out the throttle linkage.... [/QUOTE]
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440B Engine Tansplant Update
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